THE FOUNDRY
Foundry is equipped with Melting shop, Moulding Shop, Core Shop, Fetling & Finishing Shop, Design Lab , Tool Room & Pattern Shop, Process Quality Labs ( Mechanical Testing Lab , Metallography Lab, Spectrography Lab , Chemical Analysis Lab) for process quality & control and Maintenance
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Following is the list of Machinery in the Shops.
MELTING SHOP
- 2 Medium Frequency Induction Furnaces of 1000kg each (Spare Crucible)
- Cooling Towers (150 TR & 50 TR)
- Treatment Laddle of (500 Kg – 1 MT)
- Pouring Trolley with laddle of 300 kg/ 500/ 1000 kg
- Electric hoists 500kg———–10 MT capacity
- Carbon Silicon Analyser
- Spectrometer ARL Thermofisher
CORE SHOP
- Core Sand Preparation Mixer
- Shell Core Shooter (Make : SPAN/SUSHA)
- Electric Core Oven
- No Bake Core Making Line
MOULDING SHOP
- Moulding Machines (MAKE: DISA INDIA ARPA 450 & ARPA300 Machines)
- Rhino Max cool Mixer 500 Kg
- Drum Type Sand Cooler
- Automated Mould Box Handling System
- Transfer Carts
- Birail pouring Systems
- Staionary Vibratory Knouckout
- Online Sand Testing Equipments + RTC 103 (from Rhino Machines)
FETLING , GRINDING AND INSPECTION
- Shot Blasting Machines (Hanger Type & Tumblast Type)
- Grinders with Disc (Angle/G06/Patta)
- Swing Grinder
- Pedestial Grinders
- Painting booths, Surface Plates for inspection
- General Tools, Gauges, Vernier, and other measuring equipments
LABORATORY & QUALITY CONTROL EQUIPMENT CHEMICAL LABORATORY
- Carbon and Sulphur Apparatus
- Analytical Balance
- Hot Plate
- Muffle Furnace
- Emulsion Mixturer
PHYSICAL & MECHANICAL TESTING LABORATORY
- UTM Machine
- Hardness Tester BHN
- Hardness Tester Rockwell
- Izod Impact Tester
- Ultrasonic Testing
METALOGRAPHY AND SPECTROGRAPHY LABORATORY
- Metulargical Microscope & Image analyser
- Polishing & grinding Machine
- ARL Thermofisher
TOOL MAKING AND DESIGNING LABORATORY
- Pattern Shop
- Tool Room
- Designing and Casting Simulation Software
- 3D Modelling & CAM Software from CREO 2(PTC)
- BFW VMC Machine for Pattern & Die making