THE FOUNDRY

Foundry is equipped with Melting shop, Moulding Shop, Core Shop, Fetling  & Finishing Shop,  Design Lab , Tool Room  & Pattern Shop,  Process Quality Labs ( Mechanical Testing Lab , Metallography Lab, Spectrography Lab , Chemical Analysis Lab)   for process quality & control and Maintenance
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Following is the list of Machinery in the Shops.

 

MELTING SHOP
  • 2 Medium Frequency Induction Furnaces of 1000kg each (Spare Crucible)
  • Cooling Towers (150 TR & 50 TR)
  • Treatment Laddle of (500 Kg – 1 MT)
  • Pouring Trolley with laddle of 300 kg/ 500/ 1000 kg
  • Electric hoists 500kg———–10 MT capacity
  • Carbon Silicon Analyser
  • Spectrometer ARL Thermofisher

CORE SHOP

  • Core Sand Preparation Mixer
  • Shell Core Shooter (Make : SPAN/SUSHA)
  • Electric Core Oven
  • No Bake Core Making Line

MOULDING SHOP

  • Moulding Machines (MAKE: DISA INDIA ARPA 450 & ARPA300 Machines)
  • Rhino Max cool Mixer 500 Kg
  • Drum Type Sand Cooler
  • Automated Mould Box Handling System
  • Transfer Carts
  • Birail pouring Systems
  • Staionary Vibratory Knouckout
  • Online Sand Testing Equipments + RTC 103 (from Rhino Machines)

FETLING , GRINDING AND INSPECTION

  • Shot Blasting Machines (Hanger Type & Tumblast Type)
  • Grinders with Disc (Angle/G06/Patta)
  • Swing Grinder
  • Pedestial Grinders
  • Painting booths, Surface Plates for inspection
  • General Tools, Gauges, Vernier, and other measuring equipments

LABORATORY & QUALITY CONTROL EQUIPMENT CHEMICAL LABORATORY

 

  • Carbon and Sulphur Apparatus
  • Analytical Balance
  • Hot Plate
  • Muffle Furnace
  • Emulsion Mixturer

PHYSICAL & MECHANICAL TESTING LABORATORY

 

  • UTM Machine
  • Hardness Tester BHN
  • Hardness Tester Rockwell
  • Izod Impact Tester
  • Ultrasonic Testing

METALOGRAPHY AND SPECTROGRAPHY LABORATORY

 

  • Metulargical Microscope & Image analyser
  • Polishing & grinding Machine
  • ARL Thermofisher

 

TOOL MAKING AND DESIGNING LABORATORY

 

  • Pattern Shop
  • Tool Room
  • Designing and Casting Simulation Software
  • 3D Modelling & CAM Software from CREO 2(PTC)
  • BFW VMC Machine for Pattern & Die making